Zira puts AI vision at the end of your nailing line and checks 100% of new pallet production against spec. Not a sample. Not a spot check. Every unit, every shift, before it reaches the stacker.
Installs line-side in a day. No PLC rewrite. No line slowdown.
Manual QC samples a handful of units per shift. The escapes end up on a customer's dock, in a rejection email, or in a chargeback. Zira flags them while the pallet is still on your line.
Deckboard count, position, and flush edges verified against the build spec for every unit, top and bottom.
Nail heads that did not seat and points that punched through, caught before they ever meet a forklift tire or a worker's glove.
Board spacing measured on every pallet, so units bound for automated warehouses and racking hold to tolerance.
Cracked stringers, excessive wane, and lumber defects that pass a glance but fail under load.
Skewed stringers and misaligned blocks that turn into lean, rack failures, and rejected loads.
Running a 48x40 GMA now and a custom heat-treat order next? Switch specs per run and the checks follow.
A camera cell at the end of the line, AI that knows your spec, and signals your crew already understands. That is the whole system.
Mounted line-side at the nailer discharge. Works at full line speed under normal plant lighting.
Boards, nails, gaps, lumber, and alignment graded in under a second. Pass, rework, or reject.
Green keeps moving. Amber flags rework. Red stops a bad unit before it gets stacked and stretch-wrapped.
Images, measurements, and verdicts stored per pallet. Pull a shift report or a customer quality cert any time.
Defect alerts fire the Zira Andon stack light right at the station, in the red, amber, and green convention your crew has used their whole career. No screens to watch, no dashboards to babysit while the line runs.
When a customer questions a load, you answer with images and measurements, not a shrug. Per-unit inspection records roll up into shift, run, and customer reports your sales team can put in front of any buyer.
First-pass yield, defect Pareto by station, and repair cost per thousand units, straight from the line.
Send us your build spec and a video of your line. We will show you exactly what Zira would have caught last week.
Book a line audit